Versatile design offers opportunity to replace less efficient right angle worm gearing, while offering higher torque in a compact package.

Bison Gear 562 Series FlexTorq(TM) Gearmotors

 Gearmotor and electric motor manufacturer, Bison Gear & Engineering Corp. has added 46 models of its 562 Series of hollow shaft offset gearmotors to its growing FlexTorq™ line of products. With a slightly larger footprint than a conventional right angle worm reducer gearmotor, the FlexTorq™ units provide from two to nine times more output torque, depending on the gear ratio utilized.

 

The 562 Series of FlexTorq™ gearmotors is offered in seven 115 volt, single-phase 1/20 hp (37.3 watt) versions and thirty nine DC versions with 12, 24, 90 and 130 volt inputs and powers of 1/8 and 1/20 hp (93.2 and 37.3 watts). Continuous output torques range from 66 to 1100 in-lbs (7.5 to 124.3 N-m), with corresponding fixed output speeds from 65 to 1.3 rpm.

 

“We find that special machine builders and OEMs really like the unique FlexTorq™ design because its offset parallel shaft configuration fits into a lot of tight spaces and it has exceptional torque density,” said John Morehead, Bison Gear’s vice president, strategic planning and marketing. “The fact that the hollow shaft units can be optioned with single or double output shafts in any of three diameters or fitted with one of our TightDrive™ integral speed controls makes them truly versatile.”

 

The FlexTorq™ gearmotors are manufactured in Bison Gear’s suburban Chicago facility to Bison’s high quality standards in order to ensure a short supply chain and reliable, long-life operation. All the models of the FlexTorq™ gearmotors are supported by Bison’s In-Stock, Instant-Ship (ISIS) program, which ensures immediate delivery of standard products. In addition, Bison’s Innopreneurial™ application and design engineering capabilities to customize standard models to meet specific OEM needs are readily available.

Manufacturer’s “Innovate or Evaporate” message to be keynote presentation at 2009 National Coalition of Advanced Technology Centers Conference.

Innovation and education are key elements in today’s advanced manufacturing environment, where companies like Bison Gear & Engineering Corp. function as an extension of their customers’ engineering and product development departments. A new online video highlights how the gearmotor manufacturer’s innovation is driven by science, technology, engineering and mathematics (STEM) education skills, yielding new products and processes to keep globally competitive.

“We define innovation as what happens at the intersection of invention and commercialization,” said Bison Gear chairman, Ron Bullock. “We have a Bison innovation process that seeks the voice of the customer and delivers products that add value.” Bullock will deliver a keynote address, “Innovate or Evaporate: the Skill Set Imperative for Success in Advanced Manufacturing” at the 2009 National Coalition of Advanced Technology Centers Conference to be held September 30-October 1 in the Chicago area at the Oak Brook Hills Marriott Resort and at the state-of-the-art Technical Education Center at College of DuPage.

Jim Parejko, Bison Gear vice president, engineering and continuous improvement, adds, “We’re combining the power of innovation with continuous improvement and those two are natural companions.”

The three minute video, titled “How Innovation Helps Bison Gear Grow”, can be viewed at BisonGear.com.

About the National Coalition of Advanced Technology Centers (NCATC)
Advanced Technology Centers (ATCs) are located throughout the U.S. and are normally associated with community colleges and universities. All ATCs share a commitment to serving the training needs of business, industry and individuals with state-of-the-art technical education programs meeting the ever-changing needs of today’s workforce. ATCs also play a proactive role in economic development. Founded in 1988, NCATC has over 170 member institutions and represents a network of higher education resources that advocates and promotes the use of technology applications that enhance economic and workforce development programs and services. www.ncatc.org

The 4th Annual Jeff Bullock Memorial Golf Tournament at Mill Creek Country Club in Geneva was a big success thanks to the many participants, sponsors,supporters and volunteers who helped BisonCares, the charitable arm of Bison Gear, raise money to help support local charities and to honor the memory of Jeff Bullock. Sincere thanks from the Bullock family and the entire Bison Gear team!

White paper details key considerations in making standard vs. custom decision with emphasis on maximizing overall lifetime value for electromechanical machinery and equipment designs. 

 

New Bison Gear White Paper

 

With heightened focus on budgets and time to market, engineers continue to face a quandary when designing new electromechanical machines and equipment: whether to design “around” a standard off-the-shelf gearmotor or to specify a custom gearmotor meeting their exact requirements. In response to growing concerns on this issue, Bison Gear & Engineering Corp. has analyzed its customer interactions and relationships and produced a new white paper covering the ”10 Things Everybody Ought to Know About Custom Gearmotors“.

 

“We’ve taken a non-Bison-specific approach in this white paper so that design engineers as well as OEM purchasing authorities will find it helpful, no matter what size or type of gearmotor they may use or who their supplier may be,” said John Morehead, Bison Gear vice president, strategic planning and marketing. “The most important finding, drawing on nearly 50 years experience, is the necessity to involve one’s gearmotor supplier’s application engineers as early as possible in the design process. Inevitably, that ensures the best overall machine performance, durability and cost position.”

 

Some of the other key issues covered in the white paper include the value of proprietary gearmotor specifications, reasonable lead time expectations for custom engineered prototypes, benefits of an expanding product portfolio, production scalability and value-added opportunities.

 

The new four-page white paper can be downloaded at BisonGear.com. 

Manufacturing scalability while maintaining customer satisfaction goals featured in new online video.

Bison Gear's Lean 2.0 Journey Featured in New Online Video

Rapid growth raises the specter of manufacturing scalability which, if not properly addressed, can quickly negate top line successes. A new online video highlights this challenge and how Bison Gear & Engineering Corp. responded to it to ensure that desired customer satisfaction metrics were achieved.

In the video, the gearmotor manufacturer’s executive vice president, George Thomas, comments on Bison’s “Lean 2.0″ journey, which includes integration of demand planning and master scheduling to achieve level loading of the Illinois manufacturer’s increased production capacity. “At Bison, PRIDE means People Relentless in Delivering Excellence. To ensure customers receive that excellence, Bison developed a three-element PRIDE rating to measure customer satisfaction,” said Thomas. “We’re focused not only on overall on-time delivery percentage, but also the customer-centric metrics of change order acceptance rate and product approval rating in the field.”

The three minute video, titled “Changes in Manufacturing Raise the Bar”, can be viewed at BisonGear.com.

Gearmotor manufacturer recognized for its commitment to employee health and well-being and its innovative health and wellness initiatives yielding measurable employee health improvement.

Bison Gear CEO Martin Swarbrick receives Healthiest Company in America award from Gregg Henry Interactive Health Solutions Director of Operations.

“Everyone talks about health care today, but more than a dozen years ago Bison Gear began creating a corporate culture that encourages individuals to take responsibility for their own health and to take an active role in their preventative care,” said Bison Gear CEO, Martin Swarbrick. In recognition of the significant improvement achieved in overall employee health metrics, Bison Gear has received the “Healthiest Company in America” award from Interactive Health Solutions (IHS).

 

The award is based on clinical evaluations of employee participants across an index that tests for indicators of heart disease, diabetes, smoking and other measures of health status that are in part controllable by an individual. When Bison constructed its headquarters and manufacturing facility in St. Charles, Illinois in 1997, the gearmotor manufacturer budgeted for a completely equipped employee fitness center. More recently, it has invested in an onsite clinician ready medical resource center. In addition, a cross-functional team of Bison “Health Ambassadors” has been formed to develop and communicate health awareness and improvement programs throughout the company.

 

Working with IHS, Bison hosts an annual Wellness Fair for employees and their family members that includes free diagnostic testing and counseling. “Years ago, we were fortunate to win the business of an up and coming exercise equipment company,” said Ron Bullock, chairman and owner of Bison Gear. “That customer relationship, which still endures, has contributed to the health of our business. More importanly, though, it made us more aware of the benefits of proactive health management and that has been an even greater contribution to every Bison associate.”

75 models of European standard right angle, hollow shaft gearboxes to 2487 in-lbs (281 N-m), priced from under US$50.

 Bison Gear & Engineering Corp. is offering closeout pricing on 75 models of hollow shaft right angle gearboxes that are designed to mate to IEC standard electric motors in frame sizes from 50 to 100. Utilizing hardened steel worms and forged bronze gears with reductions from 7:1 to 444:1, the lifetime lubricated gearboxes are rated for input powers from 1/20 to 4 1/3 hp (.04 to 3.2 kW), with continuous torque ratings up to 2487 in-lbs (281 N-m).

“These high quality, European-manufactured gearboxes are available in eight different sizes and Bison has ‘blowout’ priced them, starting from less than US$50,” said John Morehead, Bison Gear vice president, strategic planning and marketing. “We have over 1200 units in stock and the specifications are in the ‘closeout’ section of BisonGear.com. If you pair them with one of the IEC motors also in our closeouts, you get an unbeatable gearmotor value — however, this is on a first-come, while they last basis.”

The Bison IEC electric motors closeout offering includes over 35 models of AC motors from 1/8 to 1 1/2 hp (.09 to 1.1 kW) in single and three phase configurations for 115, 230 and 460 volt inputs. Both the closeout IEC gearboxes and closeout IEC electric motors are supported by Bison Gear’s In-Stock, Instant-Ship (ISIS) program that offers same day shipment for orders received before noon (CST).

Bison Gear's IEC Gearbox Blowout

Windmill playhouse raises $10,000 at auction to help rehabilitate low-income and elderly housing

Molina of La Mancha playhouse with Bison gearmotor

An elaborate playhouse featuring a Bison gearmotor powered windmill sold for $10,000 at auction, with one hundred percent of the proceeds used to provide free home repair services for the elderly and low-income homeowners in the San Francisco Bay Area. The “Molina of La Mancha” playhouse was designed by Topos Architects of Palo Alto, California, who selected a Bison Gear gearmotor to power the windmill on still days. The gearmotor Bison donated to the project is from the VWDIR23 series of right angle, variable speed drives.

 

The Don Quixote-inspired windmill was sold at the Dreams Happen auction which is the primary fundraiser for the Rebuilding Together Peninsula charity that provides free home repair services for those in need. The primary recipients of their services are senior citizens, single parents, grandparents raising grandkids, the disabled, low-income families with children, veterans, children caring for ailing parents and the sick or poor in health.  

“Bison Gear is always happy to support such worthy causes with product donations,” said Sylvia Wetzel, Bison Gear chief learning officer and president of BisonCares. “After all, we’re soliciting product donations for the silent auction portion of our 4th Annual Jeffrey Bullock Memorial Golf Tournament which benefits the Bear Necessities Pediatric Cancer Foundation and Lazarus House serving the homeless.”  

 

“Although we sell gearmotors for special applications in the wind power industry and we also make permanent magnet dc motors that can be used as very small generators, I must say this is an application we did not anticipate,” said John Morehead, who is Bison Gear’s vice president strategic planning and marketing. “It’s only one gearmotor, but the satisfaction everyone at Bison Gear received knowing the good work that will be done by Rebuilding Together Peninsula is as great as having sold thousands to an OEM.”

Continuous torque ratings to 717 in-lbs (81 N-m) achieved with addition of 650 Series to 3-phase inverter-duty AC gearmotor line.

Bison Gear 650 Series Verdant Duty(TM) Gearmotor

Following the successful introduction of its 100 in-lb (11.3 N-m) inverter-duty AC gearmotor line, Bison Gear & Engineering Corp. has increased by seven times the output torque capability of its Verdant Duty™ 3-phase AC offering with the introduction of the new 650 Series variable speed gearmotors. Driven by 1/4 or 1/2 hp (186 or 373 W) three phase 230 volt TEFC AC electric motors, these specially constructed inverter-duty gearmotors are designed for long life variable frequency drive operation with continuous duty torque outputs from 148 to 717 in-lbs (16.7 to 81 N-m).

 

“These new Verdant Duty™ AC gearmotors are ideally suited for equipment designs that can benefit not only from higher efficiency three-phase input, but also variable speed to suit load conditions as in conveying and other dynamic load applications,” said Bunnyray Larmond, Bison Gear regional sales manager. “Of course, Bison also offers matching AC drives in both open chassis and NEMA 4X enclosures to accompany these gearmotors.” 

The 650 Series Verdant Duty™ standard product offering is made up of five models with gear ratios from 27.6 to 214.5:1. Like all of Bison’s standard and Verdant Duty™ products, they are supported by Bison’s In-Stock, Instant-Ship (ISIS) program and available from Bison distributors and direct from the Bison website. Complete specifications and CAD drawings for these units are also available at Bison Gear’s new website.

 

The Verdant Duty™ gearmotors are manufactured in Bison Gear’s suburban Chicago facility to Bison’s high quality standards in order to ensure a short supply chain and reliable, long-life operation.

 

In addition, Bison’s Innopreneurial™ application and design engineering capabilities are available to assist OEMs in their product development and improvement initiatives.

Single and three-phase AC motors to 1/2 hp (373 W) added to efficient gearing for face or foot mount, hollow or stub shaft, speeds to 1 rpm and 2500 in-lbs (283 N-m) torque output.

Bison Gear's New FlexTorq(TM) 762 AC Gearmotors

 Designed as high torque, tight space drives, Bison Gear’s new FlexTorq™ 762 series hollow shaft offset AC gearmotors feature either a 1.25″ (31.75 mm) I.D. hollow shaft or a 1.25″ diameter solid shaft in either the u-shaped or s-shaped configuration. Driven by 1/20, 1/4, or 1/2 hp (37, 186, or 373 W) single and three phase 115 and 230 volt AC electric motors these versatile fractional horsepower gearmotors operate with fixed output speeds from 60 to 1 rpm and offer continuous duty torque outputs from 430 to 2500 in-lbs (48.5 to 283 N-m) respectively.

 

“These new FlexTorq™ AC gearmotors are a nice complement to our DC

FlexTorq™ offering and are ideally suited for a variety of conveying, foodservice and athletic equipment applications,” said Jim Parejko, Bison Gear vice president continuous improvement and engineering. “We have added 15 standard models to our In-Stock, Instant-Ship (ISIS) program to support our distribution partners and can readily design variations to meet specific OEM needs.” 

The AC FlexTorq™ standard product offering includes two dual voltage (115/230) models, nine 115 volt models and four energy saving Verdant Duty™ three-phase models for use with variable frequency drives. Complete specifications and CAD drawings for these units are available at Bison Gear’s new web site.

 

The FlexTorq™ gearmotors are manufactured in Bison Gear‘s suburban Chicago facility to Bison’s high quality standards in order to ensure a short supply chain and reliable, long-life operation. In addition, Bison’s  Innopreneurial™ application and design engineering capabilities are available to assist OEMs in their product development and improvement initiatives.